Key Spare Parts for RIELLO Burners G10LC and G20LC Used in Incinerators
By : Admin -
Key Spare Parts for RIELLO Burners G10LC and G20LC Used in Incinerators
In modern medical and industrial waste incinerators, the burner is one of the most critical components—responsible for delivering the precise, high-temperature flame required to safely destroy hazardous waste.
Among widely used burners, the RIELLO G10LC and G20LC models are favored for their:
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Compact design
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Proven reliability
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Compatibility with diesel (light oil) and LPG systems
However, even the best burners contain wear parts that must be inspected regularly and replaced to maintain safe, efficient operation.
Below is a reference list of key spare parts, their function, and typical reasons for replacement.
Typical Spare Parts List
| Part name (English) | Typical part/model code | Function & notes |
|---|---|---|
| Nozzle / Burner Nozzle | e.g., Monarch, Danfoss or Delavan compatible (0.75–1.25 GPH) | Atomizes fuel into a fine spray to create a stable combustion flame; clogs or wears with fuel impurities. |
| Ignition transformer / Ignition coil | RIELLO 3008650 or equivalent | Generates high-voltage spark to ignite the fuel spray; can degrade over time, especially in humid environments. |
| Electrodes (Ignition electrodes) | RIELLO 3004351 or set for G10LC/G20LC | Provide the spark gap for ignition; erosion or cracking reduces spark reliability. |
| Photocell / Flame sensor | RIELLO 3010672 (common type) | Detects flame presence; fouling or failure can lead to nuisance shutdowns. |
| Oil pump / Fuel pump | Suntec or RIELLO type M3–M7 | Draws fuel from the tank and maintains correct pressure; internal wear can cause pressure drop or leaks. |
| Solenoid valve coil | RIELLO 3001157 or similar | Opens/closes fuel flow during start-up and shutdown; coil burn-out stops burner operation. |
| Fan motor capacitor | RIELLO 3000810 (example) | Supports motor start; failure can prevent the burner fan from running. |
| Flexible oil hoses / Oil pipe set | RIELLO set or local equivalent | Transfers fuel to the burner; rubber ages and cracks over time, risking leaks. |
| Air damper motor / Servo motor | RIELLO 3008692 (if equipped) | Adjusts combustion air for proper mixing; wear affects combustion efficiency. |
| Control box / Burner controller | RIELLO 530SE or 504SE | Central control for ignition, flame detection, safety shut-off; failure stops the burner. |
| Gaskets and seals | Burner-specific | Maintain tightness between burner and combustion head; thermal cycling leads to hardening and leaks. |
Note: Part numbers vary by production year and region; always confirm compatibility with your burner’s serial number.
Why These Parts Need Replacement
Fuel nozzles & electrodes: directly exposed to heat and fuel impurities; small wear dramatically changes combustion quality.
Ignition transformer & photocell: electrical parts with limited service life, sensitive to moisture and vibration.
Oil pump & solenoid valve: mechanical parts handling pressurized fuel; seals and internal components wear naturally.
Fan motor capacitor & air damper motor: affect combustion airflow; failure can cause low temperature or smoky combustion.
Control box: critical for safety; internal relays age, increasing risk of lock-out.
Typical Maintenance Intervals
| Component | Recommended check/replace interval* |
|---|---|
| Nozzle | Inspect or replace every 6–12 months |
| Electrodes & photocell | Inspect every 6 months; replace every 1–2 years |
| Ignition transformer | Inspect every 12 months; replace as needed (~3–5 years) |
| Oil pump & solenoid | Service every 2–3 years |
| Flexible hoses | Replace every 2–3 years or if cracks appear |
| Control box | Replace ~5 years or if fault occurs |
Actual interval depends on burner usage hours, fuel quality, and environment.
RIELLO Burners in HICLOVER Incinerators
HICLOVER incinerators often use RIELLO G10LC and G20LC burners because:
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Compact design fits containerized and mobile incinerators
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High combustion temperature (≥850°C in secondary chamber)
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Spare parts widely available worldwide
Models like HICLOVER TS30 PLC, TS50 PLC, and TS100 PLC integrate these burners to achieve reliable and clean combustion.
Practical Tips for Operators
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Keep at least one set of critical spares (nozzle, electrodes, photocell, control box) on site.
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Use genuine RIELLO parts or certified equivalents to avoid reliability issues.
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Schedule annual burner service by qualified technicians.
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Keep fuel clean; use proper filtration to extend component life.
Conclusion
Even a robust RIELLO burner like the G10LC or G20LC needs regular attention.
Keeping spare parts—especially nozzles, electrodes, photocells, and control components—on hand ensures your HICLOVER incinerator maintains high-temperature, low-emission combustion essential for safe medical and biological waste treatment.
For detailed part lists, pricing, or technical support:
www.hiclover.com
sales@hiclover.com
HICLOVER – providing complete incinerator systems, burner spares, and technical support worldwide.